Sticking it to China
A factory in rural Georgia helps East Asia eat
Aug 13th 2011 | AMERICUS | from the print edition

American wood meets Chinese food
ASK someone to write down all the differences between China and rural Georgia and his hand will fall off before he’s halfway done. So let us restrict ourselves to the vista: cranes, skyscrapers, spanking new rail networks and smog: China. Barbecue restaurants, red clay and trees: Georgia. And whereas most rural Georgians are surviving quite well, thank you, without skyscrapers and subways, Chinese diners, who go through billions of disposable wooden chopsticks each year, could use a few more trees.

Enter Georgia Chopsticks. Jae Lee, a former scrap-metal exporter, saw an opportunity and began turning out chopsticks for the Chinese market late last year. He and his co-owner, David Hughes, make their chopsticks from poplar and sweet-gum trees, which have the requisite flexibility and toughness, and are abundant throughout Georgia.

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In May Georgia Chopsticks moved to larger premises in Americus, a location that offered room to grow, inexpensive facilities and a willing workforce. Sumter County, of which Americus is the seat, has an unemployment rate of more than 12%. Georgia Chopsticks now employs 81 people turning out 2m chopsticks a day. By year’s end Mr Lee and Mr Hughes hope to increase their workforce to 150, and dream of building a “manufacturing incubator” to help foreign firms take advantage of Georgia’s workforce and raw materials.

But that is some way off. For now Messrs Lee and Hughes, and their workers, keep busy shearing, steaming, shaving, cutting and drying huge logs into rough chopsticks. They still need to be finished—to eat with a pair of Georgia Chopsticks right off the Americus line you would need tweezers in your other hand and a high pain tolerance. For that they are shipped via the Port of Savannah to China (later this year they will start sending them to Korea and Japan) in boxes with a rare and prestigious stamp: Made in the USA.